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The Cognitive Dissonance Challenge: Breaking Barriers to Change in Manufacturing
A challenge to overcome the cognitive dissonance of an organization.
Feb 253 min read
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How to measure the consolidation of vendors supplying your MRO
How do you measure the consolidation of vendors supporting your MRO efforts? Here, we will discuss three ways to measure so you can improve.
Dec 17, 20243 min read
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Get rid of the kickstand - TIMWOODS and the overprocessing
Within the 8 Deadly Waste of TIMWOODS , a waste exists that is kind and considerate on the surface but cruel to the pursuit of...
Oct 27, 20242 min read
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How to schedule maintenance during an operating shift - When is 8 hours equal to 5
I am looking for a fight. Maybe, an open discussion of why anyone should schedule an individual 8-hour shift, 8 hours of work orders, and...
Sep 16, 20244 min read
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Captain - Evaluation of shared versus singular leadership
Growing up in Texas, I vividly remember finding a Lubber Grasshopper struggling in the middle of Pine Island Bayou on a hot and muggy...
Aug 11, 20243 min read
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Building an escalation policy - A guide for a first time manager in manufacturing
Need an escalation policy being a first time manager? Try this list that includes some of the basics for someone in manufacturing.
Jul 30, 20242 min read
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High, low, flamingo - Commit to conversation starters when one doesn't exist
Creating a conversation is simple as three. Try something new, something different, something you read. Or try, high, low, flamingo.
Jun 30, 20243 min read
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Error proofing - How referencing a Tom Hanks movie has taught me about error proofing in MRO
Error proofing data, especially when it is manually inputted, needs to be incorporated in manufacturing to improve cost and efficiencies.
Jun 23, 20243 min read
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An MRO for the unrefurbished: How to build a spares strategy in manufacturing that includes unrefurbished parts
Many publications exist on spare strategies that enable the cliche that states to have the right part, in the right condition, and at the...
May 27, 20243 min read
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A 9 3/4 mindset going into your shutdown
Imagine your production line is winding down after a productive month, and now it is time to allocate time for your monthly repair turn...
Mar 23, 20243 min read
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How did the stop sign get there?
There are some days when I am just in a lousy rut. Some days, I find myself looking at an assignment, an action item, or a blank screen...
Mar 10, 20243 min read
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The antithesis of Gemba
This morning was 14 degrees Fahrenheit, yet the sun showed off its superpower by making the recent 4 inches of snow sparkle in every...
Feb 18, 20243 min read
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Some assembly is required. This is the way.
You may have recently completed a Lego set gifted to you for Christmas. In our case, The Mandalorian Helmet sits on a shelf with the...
Jan 28, 20242 min read
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Ideas are not rare.
Imagine you are in a small house in the Beacon Hill neighborhood in Boston. Starring out the window, you see rows of red-brick houses,...
Jan 14, 20243 min read
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Canceling a PM can impact your metrics differently.
Within practically all computerized maintenance management systems (CMMS), there are mechanisms to do preventive maintenance (PMs). These...
Dec 10, 20233 min read
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Leveraging a new hirer's superpower.
During onboarding activities of new employees, I remind each new hirer that they have a superpower. It is a superpower that the current...
Nov 14, 20233 min read
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Remove the obstacles preventing creativity.
Have you ever been stuck in a good rut? Have you caught yourself in the middle of an incident investigation, and the root cause continues...
Sep 10, 20233 min read
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Fremdschämen
Two weeks into a new job a decade ago, I was given the results of a third-party audit. Handed to me by the lead auditor in a nicely...
Aug 26, 20233 min read
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When does improving OEE become a waste?
OEE, overall equipment effectiveness, remains one of my favorite key performance indicators and is commonly used throughout manufacturing...
Aug 13, 20233 min read
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Entropy and the puzzle
What is your approach to solving a puzzle? I assume it starts with flipping over each cardboard-brown piece to make the patterns face up....
Aug 6, 20233 min read
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