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I had missed why I need to vacation
With the end of the year coming, there are a variety of staples that seem to exist year after year in the manufacturing world. We...
Dec 4, 20226 min read
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Understanding the prerequisite to a failure
A quote I remember a mentor of mine said years ago was, if you find yourself bored, just wait 5 more minutes, something will blow up. Of...
Nov 27, 20225 min read
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This training is boring, so let's rip it up.
Like many people, I would have to imagine that most of us get sick of the same stagnant training approach that has been in place for what...
Nov 20, 20223 min read
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Empowerment sure sounds like the power formula
Within organizations, we routinely hear the notion that we want our organization empowered to make decisions. This could be identified in...
Nov 13, 20224 min read
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One lock, one key. Always.
You may have interpreted through organization surveys or transformational change exercises on the subject of safety, that the...
Nov 6, 20224 min read
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Looking back, I guess it was a sightless turn
I was talking to a friend lately about the melancholy moments in a professional career that became influential turns when looking back....
Oct 30, 20224 min read
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We are problem solvers during investigations, not storytellers
Recently I have been researching for examples of problem-solving that have gone wrong. I wanted to understand specific examples, some of...
Oct 16, 20224 min read
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Is your bottleneck morphing?
Many simulation tools and references exist to find the bottleneck within the production process to find ways to increase capacity and...
Oct 9, 20227 min read
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Stop gerrymandering the asset hierarchy
Malcolm Gladwell in Season 3, Episode 7 of Revisionist History, talked about his 12 Rules For Life. I was so moved by this podcast, that...
Oct 2, 20224 min read
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The math is emotionally correct
Years ago, I got into a spirited discussion with a colleague about a quality measurement he wanted each production unit to use within all...
Sep 25, 20225 min read
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One lonely cinnamon roll doesn't mean it is old
When conducting investigations, we often allow our assumptions to get in the way of our investigation. We see something that we perceive...
Sep 18, 20224 min read
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Conforming to wrong is wrong
In the 1950s Solomon Asch conducted a social experiment referred to as the Solomon Asch - Conformity Experiment. It was an experiment to...
Sep 11, 20224 min read
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Layers of protection, and still mismatch errors.
A statistic I came across the other day indicates that 6.3 billion prescriptions were dispensed in the United States in 2020. Combine...
Sep 4, 20224 min read
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Yup, I did my first TikTok to explore the effectiveness of training videos.
Regardless of the type of manufacturing that we are in, it is safe to assume that we have plenty of standard operating procedures (SOPs)....
Aug 28, 20225 min read
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The hidden cost of Preventive Maintenance mismatches
In a perfect world, the cradle that starts the existence of preventive maintenance (PM) starts from a Failure Mode Effects Analysis...
Aug 21, 20226 min read
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A crispy approach to dehydration
Manufacturing and summertime mean one thing, it’s hot. Most people might complain about how hot it is after mowing a quarter-acre yard in...
Aug 14, 20224 min read
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The impact of "when" recognition is given on retention
There are various data points and case studies on the benefits of recognition. Whether it is a form of financial recognition to an entire...
Aug 7, 20224 min read
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Let's stop people from dying immediately after retirement.
revision 1 - 9.24.2023 The heavy manufacturing industry is a challenging business to be in and may not be a popular career choice. A...
Jul 31, 20226 min read
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I forgot. What do you do after a conference?
I assume most attendees of organizations are required to that write some form of “trip report” that reflects on the take-aways of a...
Jul 26, 20224 min read
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You just drifted. Stay focused.
Organizations are becoming more connected than ever before with the complete office packages of Microsoft or Google. We can work on...
Jul 17, 20224 min read
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Smile. Let's see those estimates.
Finding things in everyday life that empower you to evaluate statistics or theorize estimates on a scenario has always been fun for my...
Jul 10, 20224 min read
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Can we make virtual meetings not suck?
We are two years into drinking virtual meetings from a fire hose, and for some of us, it may feel like a decade. The ease of having a...
Jun 27, 20224 min read
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How is your backlog?
If you are managing an organization, I will assume that you have experienced the overwhelming sensation of uncovering a backlog that is...
Jun 20, 20224 min read
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"Criticality" for $1000, please.
How is "criticality" used? The word “criticality” is often used out of context within manufacturing. I often hear someone say, “that is...
Jun 15, 20224 min read
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