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"Criticality" for $1000, please.
How is "criticality" used? The word “criticality” is often used out of context within manufacturing. I often hear someone say, “that is...
Jun 15, 20224 min read
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Which revision are you referencing?
Revision versions are funny things. Revisions may exist in your engineered drawings, tracking incremental improvements, and enhancements....
Jun 6, 20224 min read
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"Profit protection" has a good ring about it.
I have heard the argument for years, that connecting an EBIT improvement with overall equipment effectiveness (OEE) improvement is...
May 30, 20223 min read
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Concierge, we need ice under the overhead crane please.
Summertime brings beaches, vacations, warm air, and outages. Outages, for some of us, are the time of year when we shut down assets and...
May 24, 20224 min read
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Cheers... to the last outage.
WIthin all forms of manufacturing, outages exist. They are either planned or unplanned and they could exist at some periodic interval....
May 17, 20225 min read
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The most misused word in manufacturing
I’ve stopped saying a word. This word can either be used as a noun or a verb and its etymology dates to the 13th century. It is comprised...
May 10, 20224 min read
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Congratulations for what?
Saturdays and Sundays are my days to slow down and write. I dedicate roughly two hours to reading, writing, and reflecting on the...
May 1, 20223 min read
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Valuation of improving the non-bottleneck.
In a process flow optimization or value stream mapping project, the organization is seeking the ideal process steps that will maximize...
Apr 24, 20225 min read
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Tina Fey could be your consultant for your feasibility analysis.
Tina Fey has been referenced as using an activity that gets you in the mindset of creativity and invigorated imagination for improv. It...
Apr 16, 20224 min read
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If the data says shoot right, then shoot right.
Using numbers and estimates to predict outcomes can either be a hobby or a profession. This data is the fingerprint of what has happened,...
Apr 9, 20224 min read
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Using ALL CAPS does not make it more important.
To make a claim, I called the 800 number in the instruction manual of my coffee machine. A small fastener has broken, resulting in the...
Apr 3, 20223 min read
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Increasing speed starts with understanding your losses.
Imagine watching an 800-meter race. The athletes start at the sound of the gun. They ramp up in speed hitting their targetted speed on...
Mar 27, 20223 min read
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Shoveling snow does not require perfection.
Last week, the birds were chirping in my yard to signal spring was in the air. The season’s snow had melted and signaled the yard work in...
Mar 20, 20223 min read
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Dr. Lloyd S. Nelson didn't yell, he insisted.
There are plenty of tools to conduct investigations within manufacturing. Some can be solved with a 5-why or an Ishikawa diagram. Others...
Mar 14, 20225 min read
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Who is your department's helpline for projects?
My zipper broke on my winter jacket the other day and I was able to contact the manufacturer, work through a claim, and have it repaired....
Mar 7, 20224 min read
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Did we get a good deal trading production time for scheduled maintenance?
Regardless of whether you have production units that are reliable or unreliable, I would like to propose a different type of performance...
Mar 3, 20223 min read
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What is operational empathy? Part 2.
Before getting into the definition of operational empathy as a continuation of Part 1, I want to describe a mindset that we realized we...
Feb 28, 20222 min read
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"No-rep" on that pushup
In some form or another, supply chains appear to be a challenge in every market. Combined with the disruptions in supply chains,...
Feb 22, 20222 min read
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What is operational empathy? Part 1.
A decade ago, I was part of a team training Overall Equipment Effectiveness (OEE) to a group of middle and upper management. The audience...
Feb 20, 20222 min read
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The Burden of Weekend Work Doesn't Always Start with an Action on Friday.
I have been told multiple times over my career, “Don’t send me a notification to approve something on a weekend.” Or do not send an...
Feb 15, 20225 min read
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When Does Your Analysis Reach a Point of Diminishing Return?
We all fall on both sides of the fence when solving problems. We are either on the receiving end of problems to solve or we are the...
Feb 6, 20224 min read
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Don't Get an Immediate Consensus on Where OEE Delays Get Bucketed. Save That For Later.
Are you interested in starting to measure effectiveness with Overall Equipment Effectiveness (OEE) on a production unit? To start, I...
Feb 6, 20223 min read
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Rethink our view towards single-points-of-failure.
The new James Webb Space Telescope claims to have 344 single-points-of-failure (SPOF) or single components that could disrupt the...
Feb 1, 20224 min read
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Improving the schedule compliance of your own meeting schedule.
In the COVID world that we live in, we have transitioned to a world that can have a Zoom or Teams meeting at any time. No more do we need...
Jan 27, 20225 min read
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